Badly kept Secret – No. 105!

Well after a few un-subtle hints, I would like to announce a new project. I am going to try and build the Easy Build 2 Car 105 DMU.

I’d been thinking about something on this scale for a while and knew that it would really suit the layout I was try to build.

I like the Easy Build site and one of the good things about it is the ability to look at the instructions first before you spend your pile of coins. I have to be honest and say that EASY was not my first thought when I looked at the Class 105 DMU instruction file, but eventually I dug deep and ordered my kit.

It is by no means finished yet and I’ve had to stop work on it for a while as we are having some work done in our house, but I will be showing you my progress and thoughts about the kit so do keep coming back as I plan to keep adding to this page rather than make lots of new pages,

Following the instructions is a sensible approach and since I had more fear than confidence, I was not about to try and be clever. Following the instructions is really important. The kits come in lovely large boxes which are big enough to store the finished models. They are also really well packaged and full of padding material to keep all the parts safe.

I started with the sides of the power car and drilled out the guide holes for hinges, door buts and handles etc. There are lots of these!

As you can see in the above picture, there is a recessed part near the door. This is for a filler cap to be added. The recessed section needs to be carefully removed and made smooth with some small files ready for more pieces to be stuck to the back,

Side panels ready for filler caps
The nearby blade shows how small these parts are.
The rod has to go through white metal part

Eventually, I had two side piece with the filler caps in place. All the time I was doing this, I was acutely aware that this was the most expensive kit I’d ever purchased and I was really afraid of wrecking the parts. There is a part of me that couldn’t work out why this couldn’t have been tooled with the piece already removed. I also thought about this when drilling out all the holes.

I had read the part about the door hinges so many times and it was one of the sections that nearly put me off buying the model as it looked far from Easy. It’s true to say that this section is fidly but it’s not really difficult, I guess it’s just time consuming. I will say that the end result is really satisfying though and I was pleased to see the effect coming along as I did more.

One of two parts that make up a door hinge. Yes they are that small!

Eventually, I managed to fix a load of door hinges into place and felt very good about it! It’s such a shame there’s still so much to do though!

The picture above shows the tiny amounts of plasticard rod pushed through the holes to make the door butts where the doors would swing back and knock the door. This is ABS plastic so normal glue is no use. Once the solvent is dry and the part is firm the rod is filed back to the correct length using a jig that goes over the rod with a small hole for the piece to go through. The jig was 1mm thick allowing all the rods to all be filed back to be 1mm in length.

It was then enjoyable to focus on something different.

Come back soon to see what else I’ve been doing..

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